High Soldering Quality Universal SMT Production Line All in One Selective Soldering Machine
SMT Production Line Advantages
All in one machine, in same XYZ motion table combine selective fluxing and soldering, compact & full function.
High soldering quality.
Module design. Customer can add more same module and connect for higher production, more flexibility.
Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
SMT Production Line Specification
| Machine name | SMT Production Line | |
| General | ||
| dimension | L1650mm X W1650mm X H1700mm | |
| general power | 7kw | |
| consumption power | 2--4kw | |
| power supply | Single phase 220V 50HZ | |
| net weight | 700KG | |
| reuiqred air source | 3-5 Bars | |
| required air flow | 8-12L/min | |
| required N2 pressure | 3-4 Bars | |
| required N2 flow | more than 2cubic meter per hour | |
| required N2 purity | More than 99.998% | |
| required exhausting | 500-800CMB/H | |
| carrier or PCB | ||
| carrier | according to product | |
| max carrier size | L400 X W400MM | |
| max solder area | L400 X W400MM | |
| PCB thickness | 0.2mm-6mm | |
| pcb edge | More than 3mm | |
| controlling & conveyor | ||
| Controlling system | Industrial PC | |
| conveyor width | 50-400MM | |
| conveyor type | SUS roller | |
| conveyor thick | 1.5-4mm | |
| PCB conveyor direction | From Left to right | |
| PCB conveyor up clearance | 50MM | |
| PCB conveyor bottom clearance | 30MM | |
| conveyor load | <5kg | |
| conveyor rail | Aluminum rail | |
| conveyor height | 900+/-30mm | |
| Motion table | ||
| motion axis | X, Y, Z | |
| motion control | servo control | |
| motion motor | Panasonic servo motor | |
| ball screw | Hiwin | |
| position accuracy | + / - 0.05 mm | |
| chassis | metal welding | |
| Flux management | ||
| flux nozzle | Japan Lumina | |
| nozzle durability | stainless steel | |
| flux tank capacity | 1L | |
| flux tank | pressure tank | |
| alcohol tank capacity | 1L | |
| alcohol tank | pressure tank | |
| Preheat | ||
| preheat method | upper IR heating | |
| heater’s power | 3kw | |
| temperature range | 25--240c degree | |
| solder pot | ||
| standard pot number | 1 | |
| solder pot capacity | 15 kgs | |
| solder temperature range | PID | |
| melting time | 20-30 Minutes | |
| max solder temperature | 350 C | |
| solder heater | 1.2kw | |
| solder nozzle | ||
| Small nozzle dim | customized | |
| material | high carbon alloy | |
| standard equipped nozzle | 5 pcs(inner dia. 2.5mm, 3mm, 4mm, 5mm,6mm ) | |
| N2 management | ||
| N2 heater | standard equipped | |
| N2 temp range | 0 - 350 C | |
| N2 consumption | 1-2m3/h | |
SMT Production Line Explanation
Software
All software system developed by company from USA, with our 8 years experience about selective soldering, base on Windows7 system, with good trace-ability.
Use scanned picture as background for path programming, moving speed, dwell time, empty move speed, Z height , wave height etc all programmed for different solder site.
Show solder process with live on camera.
Critical parameters are totally under monitoring by PC software, like temperature, speed, pressure etc.
With auto wave height calibration function, to check & calibrate wave’s height after every certain pcb, so to keep a very good stability of wave.
Can upgraded to be with Mark positioning function, to check PCB’s mark point after every certain pcb, so to be reduce the pcb’s position offset.
About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.
With LOG function, provide 3 level to enter software with different rights. Meanwhile, can record machine’s operation & alarm.
